Why Box Sizes Matter
“How big is a 64-litre box?” is one of the most common questions we hear. Choose too small and you’ll be forever making trips; too large and you waste space. This guide explains UK storage box sizes, footprints, and pallet compatibility — without the jargon.
How Storage Box Sizes Work
Box sizes are usually given in millimetres (mm) and litres (L).
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External dimensions measure total size — useful for planning shelf or pallet space.
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Internal dimensions measure usable capacity — what actually fits inside.
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Footprint = base dimensions (e.g. 600 × 400 mm).
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Capacity = internal volume, expressed in litres.
Tip: Always check both internal and external dimensions when comparing models.
The Euro System Explained
“Euro” refers to a standardised footprint used across Europe. These boxes stack securely across matching sizes and pallets.
Common footprints:
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200 × 150 mm
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300 × 200 mm
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400 × 300 mm
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600 × 400 mm
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800 × 600 mm
Smaller boxes stack neatly on larger ones — e.g. two 400 × 300 boxes sit perfectly on one 600 × 400.
How Boxes Fit on Pallets
Pallet compatibility is essential for transport efficiency.
| Box Footprint | Euro Pallet (1200×800) | UK Pallet (1200×1000) |
|---|---|---|
| 600×400 mm | 4 per layer | 5 per layer |
| 400×300 mm | 8 per layer | 10 per layer |
| 800×600 mm | 2 per layer | 2 per layer |
Tip: Plan height too — multiply layers × box height for total stack height.
Attached Lid Container Sizes
Totebox ALCs follow euro footprints and are available from small courier boxes to bulk warehouse sizes.
| Size Range | Typical Capacity | Common Use |
|---|---|---|
| Small | 6 – 25 L | Office, retail, mail order |
| Medium | 40 – 64 L | Distribution, picking, e-commerce |
| Large | 80 – 190 L | Bulk handling, logistics |
All ALCs are food-grade virgin polypropylene, tamper-evident, and can accept security tags (sold separately). They also nest when empty to save space.
→ View Attached Lid Containers
Capacity in Context
Litres are abstract — here’s what they mean in practice:
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20 L ≈ 15-20 A4 files or small parts
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64 L ≈ ~50 kg of clothing or mixed goods
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135 L ≈ large tools or components
Weight vs volume: most boxes are designed to carry 10–40 kg, depending on size and wall type. Always check the safe stacking load.
Choosing the Right Size
Ask these five questions before buying:
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What are you storing? (Light or heavy, small or bulky?)
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How will it be handled? (Manual or forklift?)
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Where will it sit? (Shelves, vans, racking?)
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How will it move? (Pallets or vehicles?)
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Need to integrate with pallets? Choose euro footprints.
General rules:
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Frequent access → smaller boxes
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Bulk storage → larger boxes
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Transport efficiency → standard euro sizes
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Space-critical → nesting designs
Beyond Standard Sizes
Some applications need special formats:
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Bakery trays (30″ × 18″) for ovens and racks
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Stack & Nest containers for return logistics
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Supermarket crates for produce
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Pallet boxes for bulk storage (up to 625 L)
→ View Bakery Trays
→ View Stack & Nest Containers
In Summary
Understanding UK box sizes saves time, space, and transport cost. Measure your needs, choose the right footprint, and ensure pallet compatibility.
Need help matching sizes to your setup?
Call 01327 340 177 or email sales@totebox.co.uk — our team can help you find the perfect fit.
